(rubber brick)
Rubber brick represents a significant evolution in industrial and commercial flooring systems. Unlike poured surfaces or vinyl sheets, these interlocking modules combine 80-95% recycled rubber content with proprietary polymer binders. The manufacturing process involves vulcanization at 300°F (149°C) for 45 minutes per batch, creating dense 40mm-100mm thick units with consistent density profiles. Installation requires no adhesives - the tongue-and-groove system enables rapid deployment at 500-800 sq ft/hr. Technical advantages include:
Independent testing confirms rubber brick
outperforms conventional materials in critical metrics. According to ISO 20345 standards, these systems show:
| Test Parameter | Rubber Brick | Concrete | Epoxy Floor | Wood |
|---|---|---|---|---|
| Compressive Strength | 4,800 psi | 3,500 psi | N/A | 1,200 psi |
| Slip Resistance (DCOF) | 0.75 | 0.40 | 0.55 | 0.60 |
| Impact Noise Reduction | 23 dB | 4 dB | 11 dB | 15 dB |
| Maintenance Cost/SF/Year | $0.18 | $1.20 | $0.85 | $2.30 |
Manufacturer comparisons reveal distinct specialization areas critical for procurement decisions:
| Manufacturer | Thickness Range | Recycled Content | Color Options | Warranty | Load Rating |
|---|---|---|---|---|---|
| EcoTread Systems | 40-100mm | 95% | 12 Standard | 20 Years | 8,000 lb/ft² |
| DuraFloor Solutions | 50-80mm | 85% | 8 Standard | 15 Years | 5,600 lb/ft² |
| Pioneer Rubber Tech | 30-120mm | 92% | Custom RAL | 25 Years | 12,000 lb/ft² |
Customization addresses specialized operational requirements through engineering modifications. Facilities can integrate:
Architectural integration includes interlocking with conventional surfaces and structural elements, while modularity allows localized replacement of damaged sections. Fire-rated options meet Class A standards with flame spread ≤25.
Documented installations demonstrate versatility across sectors. In manufacturing environments, a 135,000 sq ft distribution center recorded:
Public projects include the conversion of a historic train station with period-accurate embossing and public playground installations passing ASTM F1292 safety standards. Moisture vapor transmission rates <0.3 lbs/1000 ft²/24h make these suitable for below-grade applications where conventional adhesives fail.
Rubber brick installations reduce lifetime costs by 60% compared to epoxy systems, demonstrating clear ROI within 18 months for high-traffic facilities. The average service life of 30+ years offsets higher initial costs, with some European installations operational since 1987. Future developments include photovoltaic-integrated units and smart sensors for structural monitoring. As industrial design embraces circular economy principles, rubber floor solutions divert 38 million tons of tire waste annually while meeting evolving performance demands.
(rubber brick)
A: Rubber brick flooring provides excellent impact absorption and slip resistance. It offers durable, modular installation for high-traffic areas. The material is naturally water-resistant and easy to maintain.
A: Interlocking rubber bricks feature puzzle-edge connections for tool-free installation. Simply click tiles together over any flat, clean subfloor. No adhesives are required for standard applications.
A: Yes, RUBBER FLOOR is ideal for commercial gyms due to its shock absorption and equipment protection. It withstands heavy weights and reduces noise from dropped equipment. The non-porous surface resists sweat and stains.
A: UV-stabilized rubber bricks are designed for outdoor use on patios and walkways. They withstand temperature extremes and drain water through gaps between tiles. Always verify manufacturer specifications for exterior ratings.
A: Sweep or vacuum rubber brick flooring regularly to prevent debris buildup. Clean with pH-neutral cleaners and avoid harsh chemicals. For deep cleaning, use a damp mop without saturating the joints.
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